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Course Content
Black Belt
Design of Experiments Planning
Introduction to Factorial Designs
Two-level Factorial Designs
Inventory Management
Facility Layout, Line Balancing & Cellular Layout
Material Replenishment Systems (e.g. Kanban)
Level Mixed Production (Heijunka)
Benchmarking & Industry Best Practices
Creating Full Factorial Designs
Screening Designs
Response Surface Methodology (RSM)
Optimization Designs
Introduction to DFSS
Design Scorecards
TRIZ Theory of Inventive Problem Solving
Design Failure Mode and Effect Analysis
Change and Conflict Management
Negotiations& Leading Teams
Taguchi Methods & Robust Design
Reliability Testing
Creating Audit Mechanisms & Conducting Audits
Creating Transition and Training Plans
Preparing your Final Report
Project Portfolio Management & Sustaining Change
Green Belt
Correlation
Regression Analysis
Multi-Vari Studies
Confidence Intervals
Hypothesis Testing
Measurement Systems Analysis (MSA)
Process Capability Studies & Simulation
One-Piece Flow
Setup Reduction
5S
Takt Time & Standard Work
Mistake Proofing
Design & Process (FMEA)
Kaizen Blitz
Introduction to Design of Experiments (DOE)
DOE Workshop
ANOVA Comparing More than 2 Means
Theory of Constraints
Simulation
Five Focusing Steps
Drum-Buffer-Rope (DBR)
Critical Chain Project Management
The Thinking Process
Yellow Belt
Team Composition, Roles, Stages, and Tools
Communication
Change Management & Conflict Resolution
Team Evaluation Rewards & Recognition
Business Process Hierarchy, SIPOC, & Process Mapping
Value Stream Mapping (VSM)
Complexity Value Stream Mapping (CVSM)
Data Flow Diagrams (DFDs) & Use Case
IDEF0 Diagrams & Process Turtle Diagrams
IP Maps
White Belt
Lean Six Sigma Overview & Integration
Leadings LSS Initiatives & Project Portfolio Management
Process Improvement Methodologies & Tools Overview
Voice of the Customer (VoC) and Voice of the Business (VoB)
Kano Analysis & Benchmarking & Quality Function Deployment (QFD)
Cost of Poor Quality (COPQ)
Process Performance Metrics & Financial Benefits
Descriptive Statistics &Probability Distributions
Performance Metrics & LSS Metrics
Data Collection & Sample Size Determination
Graphical Analysis & Introduction to Statistical Process Control (SPC)
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